We've been testing a 6v charge controller schematic with a small 10w solar panel that students of mine built last year and a small 3 amp hour battery with an arduino attached as a dummy load.
Here's the breadboarded circuit with battery.
And here's the schematic:
Thanks of course to electroschematics.com.
The LM 317 is a standard adjustable voltage regulator. Output is regulated with the variable resistor. Most lead-acid 6v batteries have 6.8 v as a cutoff voltage. The reverse-biased zener diode 2D starts conducting when load reaches float charge and sends excess voltage to ground.
We've heat sunk the LM 317. A 1W rated resistor for R3 is too low. It gets way too hot for this application. We substituted a a ceramic 10W rated resistor and it stays cool. We'll give it a few more days, and if performance still checks out, we'll solder a permanent circuit. Some of our remote monitoring sites get at least mottled sunlight for a few milliamps each day.
We'll see if an NPN 3904 is a good substitute for the harder-to-find BC 548 transistor.
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